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Technical Data Sheet
Cat Castle Sandstone (Grey) Deepdale,
Barnard Castle, Co. Durham Dunhouse Quarry Works, Staindrop
Darlington, County Durham DL2 3QU,England Contact : Dunhouse Quarry Ltd Tel.
+44 (0) 1833 660 208; +44 (0) 1833 660 749 FAX +44 (0) 1833 660 748 Email
: enquiries@dunhouse.co.uk Web
site : http://www.dunhouse.co.uk Grid
reference : NZ 010 164
Compiled May 2000
This data sheet was compiled by the Building Research
Establishment (BRE). It is based on data from tests carried out by Sandbergs
(1996), Stangers (1990), collated information from BRE and current tests carried
out at BRE. The data sheet was compiled in May 2000. The work was carried out by
BRE as part of a Partners in Technology Programme funded by the Department of
the Environment, Transport and the Regions and Dunhouse Quarry Co. Ltd and does
not represent an endorsement of the stone by BRE.
General
The stone has been quarried in the Barnard Castle area since
before the turn of the century. There are old quarries nearby which were owned
by the railways and which provided stone for many of the railway bridges north
of York. This particular quarry was closed in 1914 and reopened in 1977. The
stone is marketed as Cat Castle Grey and Cat Castle Buff. There are good
reserves of stone. The stone is extracted from a 4.5m face beneath 2m of
overburden. There is thought to be further stone below the present floor of the
quarry. The stone is available at various depths on bed and large blocks are
obtainable.
Petrography
Cat Castle is from the Coal Measures of Carboniferous age. It
is an attractive coarse to very coarse grained stone, creamy buff in colour with
darker specks though some blocks are grey in colour.
Expected Durability
and Performance
It is important that the results from the from individual
tests are not viewed in isolation. They should be considered together and
compared to the performance of the stone in existing buildings and other uses.
Sandstone from the Coal Measures have been used extensively in many towns and
cities in the UK. Cat Castle has a long history of use for buildings and civil
engineering projects. Cat Castle sandstone appears to be a durable stone that is
not effected by acid rain or air pollution. The weight loss in the sodium
sulphate crystallisation test indicates resistance to salt damage but the
disintegration of the samples at around the tenth cycle of the 15 cycle harsher
saturated sodium sulphate test indicates susceptibility to salt damage in harsh
environments (for example in coastal locations or from de-icing salts). Previous
tests using the saturated sodium sulphate crystallisation test indicate that
some caution is needed if the stone is to be exposed to a very harsh environment
for a long period. In the frost test there is a no loss in flexural strength
with the Grey. However, the stones traditional use in the north of England and
Scotland, including harbour walls, indicates good performance. The compressive
and flexural strength of the stone is towards the lower end of the range for
sandstone but is similar to some of the stronger limestones.
Overall, Dunhouse Grey should be suitable for use in most aspects of
construction including load bearing masonry and cladding but special
consideration may be required where extreme conditions are likely to be
encountered.
Test Results
- Catcastle - Grey
Safety
in Use |
Slip Resistance (Note 1) |
76
|
Wet Values > 40 are considered
safe. |
Abrasion Resistance
(Note 1) |
Not Tested
|
Values <23.0 are considered
suitable for use in heavily trafficked
areas |
Strength
under load |
1) Compression(Note 2) |
65.3 MPa (53 - 65 Mpa range)
|
Loaded perpendicular to the
bedding plane ambient humidity |
|
40 MPa
|
Loaded perpendicular to the
bedding plane , wet |
2) Bending (Note 1) |
5.7 MPa (5.7 - 6.2 Mpa
range)
|
Loaded perpendicular to the
bedding plane ambient humidity |
|
4.6 MPa
|
Loaded perpendicular to the
bedding plane, wet |
|
Not Tested
|
Loaded perpendicular to the
bedding plane ambient humidity |
Porosity
and Water Absorption |
1) Porosity (Note 3) |
15.4% (14.9 - 15.4 range)
|
|
2) Saturation Coefficient (Note 3) |
0.60 (0.6 - 0.68 range)
|
|
3) Water Absorption |
4.1 % (by wt) (2.6 - 4.3 range)
|
|
4) Bulk specific gravity |
2253kg/m3 (2230 -
2253 range)
|
|
Resistance to Frost |
Flexural
strength after Freeze/Thaw Test (Note 1) |
5.2 MPa
|
Loaded perpendicular
to the bedding plane ambient humidity |
Resistance
to Salt |
Sodium Sulphate Crystallisation Test
(Note 3) |
-0.64% Mean wt loss
|
|
Sodium Sulphate Crystallisation Test
(Note 14) (saturated) |
Mean: Fail at 10 cycles
|
|
Resistance to Acidity |
Acid Immersion Test(Note 4) |
Pass
|
|
(Test methods Note 1 = EN1341, Note 2 = EN 1342, Note 3 = EN 1341 /BRE 141,
Note 4 = BRE 141)
Tests were carried out at BRE in 2000
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